Compact Laminate – effective machining

Compact Laminates, such as HPL, hard paper or hard fabric, are typical examples of duroplastics. Especially High-Pressure-Laminates (HPL) have a wide range of applications due to their design and robust physical properties. This is evident in sectors such as furniture, kitchen and trade fair booth construction, in facade construction and also in the sanitary sector. Since Compact Laminates usually consist of melamine or phenolic resin impregnated papers or wood fibres, their machining is always associated with high tool wear. The use of diamond cutting materials from Leitz is the solution in this case.

The solutions from Leitz

Processing with quality tools

Router cutter Diamaster PRO Z 1 and Z 2: With slightly positive cutting angle for maximum chip removal

Router cutter Diamaster PLUS Z 2: For neutral cutting behaviour with alternating cutting angle

Router cutter Diamaster PLUS Z 2: With negative cutting angle for perfect edges when grooving

Drill HW-solid Z 2: For break-out-free holes in HPL on both sides

Panel sizing sawblade RazorCut PLUS: For high feed rates and perfect edges

Panel sizing sawblade Diamaster PLUS: For perfect cutting edges and a long tool life

Scoring sawblade KON/FZ Excellent: Suitable for the main circular sawblade for perfect cutting edges

Profile router cutter Diamaster PRO Z 2: For perfect 45° bevels at top and bottom

Profile router cutter Diamaster PRO Z 2: The specialist for convex profiles for edge formation

V-Nut router cutter Diamaster PRO Z 1: Especially for engraving and V-grooving


Router cutter Diamaster PRO Z 1 and Z 2

Quality & Productivity

With slightly positive cutting angle for maximum chip removal.

YOUR BENEFITS
  • Perfect cutting results
  • Long tool life
  • 2-3 times resharpenable

 

AT A GLANCE
  • Slightly positive shear angle for best chip removal
  • DP basic cutting edge suitable for ramp plunging
  • Coordinated tool programme with diameters of 5, 6 and 8 mm in Z 1 and with diameter 8, 10 and 12 in Z 2
  • For all conventional machines
  • Available from stock
  • Diamond-tipped

 


Router cutter Diamaster PLUS Z 2

Productivity & Efficiency

For neutral cutting behaviour with alternating cutting angle.

YOUR BENEFITS
  • High feed speeds
  • Long tool life
  • 5-8 times resharpenable

 

AT A GLANCE
  • Alternating shear angle for neutral cutting behaviour during grooving and sizing
  • Diamond plunging edge
  • Excellent stability thus particularly suitable for cutting HPL
  • Coordinated tool programme with diameters 14 and 16 mm
  • For all conventional machines
  • Available from stock
  • Diamond-tipped

 


Router cutter Diamaster PLUS Z 2

Productivity & Efficiency

With negative cutting angle for perfect edges when grooving.

YOUR BENEFITS
  • High cutting performance
  • Long tool life
  • 5-8 times resharpenable

 

AT A GLANCE
  • Negative shear angles for tear-free edges when grooving
  • Excellent stability thus particularly suitable for cutting HPL
  • The cutting pressure supports workpiece clamping for small machined parts in the nesting process
  • Coordinated tool programme with diameter 14 and 16 mm
  • For all conventional machines
  • Available from stock
  • Diamond-tipped

 


Drill HW-solid Z 2

Quality & Sustainability

For break-out-free holes in HPL on both sides.

YOUR BENEFITS
  • Breakout free bore holes
  • Long tool life
  • High stability

 

AT A GLANCE
  • Special cutting edge geometry
  • Polished gullet area
  • Multiple times resharpenable
  • Coordinated tool programme in the diameter range 3-10 mm
  • For all conventional machines
  • Available from stock

 


Panel sizing sawblade RazorCut PLUS

Quality & Productivity

For high feed rates and perfect edges.

YOUR BENEFITS
  • Finish-cut quality
  • High feed speeds
  • Low noise

 

AT A GLANCE
  • Special cutting edge geometry
  • Irregular tooth pitch
  • Use in combination with DP scorer recommended
  • Multiple times resharpenable
  • For splitting individual panels or flat panel stacks up to 60 mm thick
  • Diameter range 250-450 mm
  • Available from stock
  • HW cutting material

 


Panel sizing sawblade Diamaster PLUS

Productivity & Quality

For perfect cutting edges and a long tool life.

YOUR BENEFITS
  • High cutting performance
  • Long tool life
  • 5-8 times resharpenable

 

AT A GLANCE
  • Filled laser ornaments
  • Diameter range 300-450 mm
  • For all conventional panel-sizing and sizing saws
  • Available from stock
  • Diamond-tipped

 


Scoring sawblade KON/FZ Excellent

Productivity & Quality

Suitable for the main circular sawblade for perfect cutting edges.

YOUR BENEFITS
  • High cutting performance
  • Long tool life
  • 5-8 times resharpenable

 

AT A GLANCE
  • Suitable for main circular sawblade
  • Diameter 180 mm
  • Available from stock
  • Diamond-tipped

 


Profile router cutter Diamaster PRO Z 2

Quality & Efficiency

For perfect 45° bevels at top and bottom.

YOUR BENEFITS
  • High processing quality
  • Long tool life
  • 2-3 times resharpenable

 

AT A GLANCE
  • Flexible bevelling 45° top and bottom up to a material thickness of 13 mm
  • Suitable for rapid plunging
  • For all conventional machines
  • Available from stock
  • Diamond-tipped

 


Profile router cutter Diamaster PRO Z 2

Quality & Efficiency

The specialist for convex profiles for edge formation.

YOUR BENEFITS
  • Perfect cutting results
  • Long tool life
  • 2-3 times resharpenable

 

AT A GLANCE
  • Suitable for rapid plunging
  • Coordinated tool programme R9 and R16
  • For all conventional machines
  • Available from stock
  • Diamond-tipped

 


V-Nut router cutter Diamaster PRO Z 1

Quality & Productivity

Especially for engraving and V-grooving.

YOUR BENEFITS
  • Perfect processing results
  • Long tool life
  • 2-3 times resharpenable

 

AT A GLANCE
  • For engraving and V-grooving
  • For all conventional machines
  • Available from stock
  • Diamond-tipped

 



Downloads

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Tools for Compact Laminate
Type: Product information
Category: Advanced Materials
Customer Service
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